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Does toner position (and relative order) in a digital press matter?

  • July 18, 2023
  • Blog, Production Print & Technology

The short answer is yes – it does matter. Toners are designed to sit in a particular order in a digital press for specific reasons. That order has an impact on the ideal jobs for any given machine.

In this post, we look at some of the major devices in the Xerox production print range and ask how and why their toners sit in a certain order.

Xerox PrimeLink C Series (C9065/C9070) Toner Positions

Traditional CMYK appears (L-R) in the order Black, Cyan, Magenta, Yellow in the Xerox PrimeLink C Series. The Vivid Kit has Gold in place of Black, followed by White, Silver and Clear (the same order in which they are laid down). Fluorescents go as you might expect: just like traditional colours but replacing Cyan, Magenta and Yellow with their Fluorescent alternatives. The position of Gold means that printing with Gold only counts as a Black click.

Infographic on a grey background showing toner orders in a PrimeLink C9065 digital printing press.

Xerox designed the PrimeLink to bridge high-volume, graphics-rich office environments and lower volume production print rooms (or print rooms needing an extra, smaller machine for embellishments). It’s quiet and offers app workflows and walk-up simplicity to streamline it into an office fleet where necessary, including smaller VersaLink and AltaLink devices.

Vivid or Combo Kits (Vivid and Fluorescent; Fluoro is not available separately) add new colours and increase the number of applications possible. The low price point of the PrimeLink vs larger kit brings a much more cost-effective way to bring foil-like embellishments to print.

White on a Xerox PrimeLink has been improved since its launch in October 2020; it’s now offered with higher opacity. You can spot, blend and graduate, even on speciality stocks like linens, offering a million opportunities.

Xerox Versant 280 Press Toner Positions

The Xerox Versant 280 Press is a mid-range production device, faster than the PrimeLink, with a much greater duty cycle, Ultra HD resolution, compact belt fuser and tighter registration. Crucially for this blog post, it also works with a different toner order to the PrimeLink.

Infographic on a blue/purple background showing toner orders in a Xerox Versant 280 digital printing press.

The standard EA toner colours sit (L-R): Black, Cyan, Magenta, Yellow. (For more about what makes EA toner special, check our ’What’s in my toner’ blog). The Vivid Kit order is White, Gold, Silver, Clear. The Fluorescent Kit order is Black, Fl. Cyan, Fl. Magenta, Fl. Yellow – in this case, the same as the PrimeLink. In a change from when the Xerox Versant 280 was initially launched, you can purchase the Vivid Kit separately, or the Vivid and Fluoro sets together as a Combo Kit.

Why is the change in Vivid Kit order important on the Xerox Versant 280?

This vital difference means you can print a White underlay inline with other Vivid colours, allowing you to pop your Gold and Silver off the page. You can do this in one pass or print CMYK or Fluorescents in a first pass and then add Vivid embellishments over the top in a second.

We don’t recommend a precise White underlay on a first pass with the same image in CMYK on a second pass on the Versant 280, but read on for products that can offer this inline or check out the low-cost Xerox VersaLink C8000W. The C8000W has White instead of Black toner, making it perfect for dark media, whether you want spot colours or white underlays. On the C8000W, the black is built on CMY, but we have it on good authority that it’s a much better black than you might expect!

Xerox Iridesse Production Press Toner Positions

The next step up the Beyond CMYK ladder is the Xerox Iridesse Production Press, which offers six toners inline – two more than the PrimeLink or the Versant.

Again, the order is important, and on the Iridesse, you can think of it as Underlay + CMYK (L-R KCMY) + Overlay. The operator has greater control over which colours are in which positions – which means it’s essential to know what’s loaded before sending a job!

Infographic on a grey background showing toner orders in a Xerox Iridesse Production digital printing press.

Speciality colours available at the time of writing are Gold, Silver, Fluorescent Pink, White, Clear and Low Gloss Clear. Which you choose (and where you put them in the press) is vital because it will impact your design.

Take UV-reactive Fluorescent Pink Dry Ink, for example. Put it in the ‘Underlay’ position to create new colours with CMYK (see video below) or the ‘Overlay’ position to blend with a metallic – or print bright pink over the rest of the design. Alternatively, with two lots, you could blend with CMYK and print spot Fl. Pink over the top. Don’t forget that Fl. Pink gives you eye-popping oranges, too! In fact, blending with Fl. Pink increases colour gamut by 18% across a broad spectrum of colours.

Putting Gold or Silver in the Underlay position allows you to mix metallics with tints from CMY, providing the opportunity to print an entire rainbow of metallic colours inline. Alternatively, placing a metallic in the Overlay position gives you the possibility of adding spot Gold and Silver over the top of CMYK.

Using White as an underlay brings out anything positioned directly on top, especially on dark stocks. The calendar created for us by kanovits print atelier that we shared on LinkedIn month by month showed some awe-inspiring applications of this technique. White also makes an excellent underlay to 50% Fl. Pink. You could also use White as an overlay, like Clear (and Low Gloss Clear), to provide additional texture and embellishment.

The single-pass aspect of the Iridesse means that it offers extremely tight registration for a much higher-quality result than you would achieve on multiple passes.

Xerox iGen 5 Press

The Xerox iGen 5 Press offers a different setup to the Iridesse. CMYK toners are arranged vertically to the left as you look at the machine (top to bottom Magenta, Yellow, Cyan, Black) with a fifth, optional, print station to the right. It is helpful to separate the additional colours for the iGen 5 into two groups – toners for gamut extension and toners for other enhancements.

Infographic on a grey background showing toner orders in a Xerox iGen 5 digital printing press.

Firstly, the gamut extension colours offered are Orange, Green and Blue. These colours layer with the CMYK toners to extend the gamut of your press while still printing onto media in a single pass. Why extend the gamut? Because it brings into scope more than 93% of the PANTONE PLUS swatch book and, therefore, more of your clients’ brand colours. These designs might once have gone to offset presses, but with the Xerox iGen 5 can be printed digitally with accurate colour representation.

Secondly, we can look at other enhancement colours. Here, it’s essential to understand how the relative positions of the toners affect the end product; it might dictate whether a job can be done in a single pass or whether it would need a multipass. The enhancement colours are Fluorescent Yellow, White and Clear.

Starting with Fluorescent Yellow: this can be printed as a spot, next to or on top of CMYK in a single pass. The position of the toner as the ‘last’ colour, together with its hue, means it can be an overlay as well as blending. Clear can be used as a spot or next to CMYK in a single pass, but it’s not recommended over the top of dark or saturated colours. Clear is often used for spots (not usually floods) for embellishment and security purposes.

White is the most complex colour to use because it offers so many applications. When used as a spot colour only, it can be printed in a single pass. On an iGen 5, a single multipass happens automatically inside the press. A multipass is necessary where White is used next to, over or under CMYK. Sometimes, the design might call for a double hit of White under or over other elements for extra impact. In this last case, manual mode is necessary.

You can do a lot of clever things with White on a Xerox iGen 5 Press. For example, you can use double layers of White for extra opacity – think crisp, bright white snowmen on brightly coloured Christmas cards. It can also be used over CMYK to create an opaque background and more colourful images on otherwise clear window clings, decals and labels. And, of course, like on the C8000W, Versant and Iridesse (although with different possible colours on top), you can use White as an underlay for other colours, really making them pop from the page – even on synthetics.

How do I design for speciality colours on these presses?

There are many resources available to you to support you with getting the most from your press. Visit xerox.co.uk/creative for inspiration and practical design guides, and check our website for upcoming design webinars. In addition, make sure you talk to your account manager about the Genesis Initiative and all the resources it offers you as a Xerox Beyond CMYK customer.

If I invest, will you shout about it?

Of course, if you would like us to share! Tag us on our socials and we’ll share your creations. In addition, don’t forget to sign up for Xerox’s Global Locator, which offers a directory of all printers offering Beyond CMYK print, helping you connect with new customers.

Finally, to answer our initial question: does toner position matter?

Yes. There is no question that the relative position of the toners influences how we can use the respective devices to get the best creative effects. This is especially true for speciality colours, often used as underlays or overlays rather than (or as well as) blends. Different presses are designed for different market segments and with different applications in mind. For that reason, we can’t assume the toners will always appear in a ‘standard’ order in all Xerox devices or that the same speciality colours are available on every device.

It’s especially important not to assume that the Xerox PrimeLink Vivid Kit and Xerox Versant Vivid Kit utilise the same colour order. The PrimeLink has Gold first; the Versant has White first. This variation makes the machines suited to different applications, with the PrimeLink great for side-by-side embellishments in one pass and the Versant perfect for white underlays as well.

Learn more:

Our specialists are standing by to answer your questions. We’ve got lots of resources we can share with you, including interactive presentations, videos and print samples. Just fill in the form, and we’ll be in touch.

For information on changing toners on all the different Xerox devices, we recommend the Xerox Support YouTube Channel.

Elizabeth
Elizabeth
Six years into her tenure at First Copy, Liz particularly enjoys writing about new production innovations and market trends.
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Branded template image with First Copy logo, title 'Does Relative Toner Order Matter' and a close-up image of four toners in a machine: white, cyan, magenta and yellow.

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